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Creating More Efficient Workflow for GEARS with HydroSym Hydraulic Design Software

Location Australia
Services Standard application
Product HydroSym
Time-span On-going

Key results

  • Reduced schematic update time: GEARS Mining streamlined their workflow by creating schematics in-house. 

  • Cost savings for clients: By eliminating outsourcing, GEARS Mining was able to cut costs and offer better value to their clients. 

  • Better troubleshooting and training: Up-to-date schematics improved after-service support, making future requests and training easier to handle.

The client

GEARS (Grinding Equipment and Reline Support) specializes in electrical, hydraulic, pneumatic and mechanical maintenance. They service, diagnose, and support mobile and fixed plants for crushing and grinding. Founded in 2014, GEARS Mining meets the rising demand for skilled trades at mine sites, providing engineered solutions to improve plant shutdown workflows.

Meeting the demand for multi-skilled vendors in mining operations

In today’s economic climate, clients want multi-skilled vendors who can service a wide range of on-site equipment. This reduces the hassle of dealing with multiple providers and addresses operational challenges. GEARS positioned itself as a full-service provider. With over 12 years of experience in crushing and grinding plants, the GEARS team has worked with SAG, Ball, and Rod mill systems worldwide.

The challenge

GEARS Mining focuses on efficiency, keeping overhead costs low to benefit clients. A major challenge was frequently updating hydraulic schematics to match equipment upgrades. Previously, these updates were outsourced, causing delays and extra costs. 

Damon Frizzell, Director at GEARS Mining, noted a need for a faster, more efficient way to update schematics without external help.

Most manufacturer data is already uploaded, and Paro adds anything we need. This makes creating a Bill of Materials almost instant.
- Damon Frizzel - Director, GEARS Mining


How did Paro help?

Paro’s HydroSym offered a powerful solution to boost GEARS’ workflow. Key benefits include: 

  • No CAD skills required: HydroSym’s drag-and-drop feature lets the GEARS team make updates without CAD training.

  • Access to an extensive Component Library: Paro’s database of over 1 million hydraulic components ensures GEARS has accurate documentation at hand. 

  • Time and cost savings: Bringing schematic creation in-house, reduced reliance on external vendors, speeding up updates and lowering costs. These savings enhance service value for clients. 

  • Improved after-service support: Up-to-date schematics simplify troubleshooting for future service requests and training, ensuring ongoing technical support for clients.

Conclusion

With HydroSym, GEARS Mining optimized their workflow, reduced costs, and improved service quality for clients. Transitioning from outsourced to in-house schematic updates gave their team more efficiency and control. Focused on continuous improvement GEARS is ready to meet changing client needs while upholding high standards in hydraulic system maintenance and support.

Read more about their services here.